Automatic Ingredient Batching System With Intelligent Weighing For Plastic Compounding
The IBS-1000 Automatic Ingredient Batching System is designed for accurate weighing and automatic batching of multiple raw materials used in plastic compounding and industrial manufacturing. The system automatically controls the feeding sequence and weighing process according to preset recipes, helping manufacturers improve production efficiency while maintaining consistent product quality.
The IBS-1000 combines storage hoppers, screw feeders, weighing hoppers, high-precision load cells, and an intelligent PLC control system into one integrated solution. Operators can create, edit, and store production recipes through the touch screen, making product changeovers faster and more reliable.
Each material is discharged independently into the weighing hopper. Once the target weight is reached, the system automatically transfers the material to the mixer or downstream processing equipment. This fully automated operation minimizes manual intervention and ensures repeatable production results.
Designed for medium-capacity production, the IBS-1000 can also be integrated with centralized material conveying systems, mixers, extrusion lines, and factory automation systems.
Application Industries
The IBS-1000 is widely used in plastic compounding, PVC compound production, SPC flooring manufacturing, WPC production, masterbatch processing, chemical powder batching, engineering plastics, rubber compounding, and recycling industries. It provides accurate ingredient control before mixing and extrusion, helping manufacturers reduce material waste while improving production consistency.
Applicable Materials
The system is suitable for PVC resin, calcium carbonate, talc powder, titanium dioxide, fillers, stabilizers, lubricants, pigments, recycled plastics, masterbatch, mineral powders, engineering plastic pellets, and many other free-flowing raw materials. Different feeding devices can be selected according to the material characteristics to achieve stable weighing performance.
Optional Configuration
The IBS-1000 can be equipped with storage silos, vacuum conveying systems, automatic bag unloading stations, dust collection equipment, centralized material conveying, barcode management, recipe management software, MES communication, remote diagnostics, and automatic production reports. It can also connect with high-speed mixers, ribbon mixers, extrusion lines, and packaging systems to build a fully automated material preparation solution.
Frequently Asked Questions
What is the capacity of IBS-1000?
The standard production capacity is 1000 kg/h.
How many materials can the system batch?
The standard configuration supports 6-10 ingredients.
Can recipes be stored?
Yes. The PLC system can store multiple production recipes for fast product switching.
Can the system be integrated with existing equipment?
Yes. It can connect with mixers, conveying systems, extrusion lines, and factory automation systems.
Is OEM service available?
Yes. Capacity, material stations, and control systems can all be customized.
